Note
Another big Jeep day.
My dad left yesterday once we had all the hard bits requiring precision tools, and lots of hands done. Today I got to do a bunch of just lifting heavy things and bolting things together. Got the front springs, shackles, axle, and u bolts mounted up. Front shocks installed. Front tie rods, pitman arm and steering stabilizer assembled, but loose waiting for alignment. Front axle outboard of the knuckles is all put together too, with backing plates and hubs. We pulled the locking hubs off of the jeepster and they went back to rochester to be rebuilt, so they are not installed yet.
On the rear axle I wrestled the drums off, and got the axle nuts off. Need to find a hub puller though, as these are tapered axles that haven't been removed in decades. That will take a big hammer and lots of force. I also discovered I had the wrong size rear shackles, so I couldn't mount the springs, but we are getting closer to a rolling chassis!
I forgot in yesterdays note to mention that we also did all the assembly of the front knuckles. This axle is a dana 27, which has closed knuckles where the axle joint runs in a oil bath instead of having a grease fitting. The king pins have roller bearings that need to have a specific preload on them, so you have to keep assembling testing and disassembling to get the correct shim pack built, then take it all back apart to lube and put the seals in. I understand why they developed the open knuckle dana 30 and used it on the 71+ jeeps.